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       Induction Heaters >> Control Panel 1
        
       
      Induction Heater Description: 

       

      Induction heating is the process of heating an electrically conducting object (usually a metal) by electromagnetic induction, where eddy currents are 

      generated within the metal and resistance leads to Joule heating of the metal. The induction coil itself does not get heated. The heat generating object 

      is the heated object itself.

      DragonPower induction heaters got ISO9001,Rohs, CE certifications and patent for innovation with its latest technology to get energy saving up to 30%-80%.

       

      Model

      Diameter (mm)

      Voltage(V)

      Power(W)

      Key Technical Indexes

      LK-DCGY-01

      170

      220

      2000

      1.Voltage: 220V-380V

      LK ¨CDCGY-02

      230

      220

      2000

      2.Power: 2-50KW  

      LK ¨CDCGY-03

      240

      220

      5000

      3.Width of induction coils: 80-2000mm

      LK ¨CDCGY-04

      260

      380

      5000

      4.Current: 5A-75A

      LK ¨CDCGY-05

      300

      380

      5000

      5.Diameter of induction coils:¡Ý80mm  

      LK ¨CDCGY-06

      350

      380

      50000

      6.MTBF(mean-time between failures:¡Ý10000 hours

      Note: Other models are available according to your specifications. Please refer to the Order Guide

      7.Work frequency: 10KHz-25KHz

       

      Features of Induction heaters:

       

      1. Heating speed linked to the possibility of obtaining very high power density
      2. Exact location of the heating effect thanks to the inductor design and an operating frequency perfectly adapted to the part to be heated

      3. The possibility to heat at very high temperatures with an efficiency practically independent of the temperature

      4. A process perfectly adapted to industrial medium-sized and mass production requirements

      5. Easy automation of equipment,

      6. Absence of thermal inertia (rapid start-up), 

      7. Repeatability of operations carried out, 

      8. Often extremely high heating efficiency, 

      9. Absence of pollution from the source of heating (cold source), 

      10.Good working conditions.

       

      Induction Heater Applications:

      1.Plastic Injection Molding Machines

      2.Plastic Extruders

      3. Oil Reclamation Equipment                                                 

      4. Food and Candy Extruders

      5. Drum Heating                                                                     

      6. Extrusion Dies

      7. Holding Tanks                                                                    

      8. Blow Molding Machines

      9. Food Service Warming                                                       

      10. Hot Runner Molds

       

      Application 1 - Blow Film Machine:

       

       

      Application 2 - Blow Molding Machine:

       

       

      Application 3 - Injection Molding Machine:

       

       

      Application 4 - Cast Film Machine:

       

       

       

      It¡¯s mainly applied in injection, extrusion, blow filming ,blow moulding ,wire drawing ,granulating and recycling machines etc. The product application includes film, sheet, profile ,raw material etc. It can be used for heating the barrel, flange, die head, screw and other parts of the machine with the advantage of 30-80% energy-saving rate. 

       

       How does Induction Heater Work?

       

      Induction Heater VS. Traditional Heaters?

       

      Advantage Comparison

      Technical data

      Induction    Heater    VS.    Traditional    Heater

      Heating Principles

      Electromagnetic Induction

      Resistance wire heating

      Heated Part

      Induction coil itself is not heated but the barrel generates heat so the heat loss to environment is kept minimum.

      heater itself, then heat transferred to the heated object and so much heat loss to environment

      Surface Temperature & Safety

      Max.60¡æ on heater surface, safe to touch by hands.

      Above 200¡æ on surface and dangerous to touch

      Heating Rate

      High Efficiency: shorten 1/3 to 2/3 warming-up time

      Low Efficiency

      Long time pre-heating

      Energy Saving

      Save 30-80% Power Consumption

      No Saving

      Temperature Control

      High precision

      Low Precision

      Using life

      3-4 years

      2-3 years

      Working Environment

      Cool down workshop temperature

      Hot, especially for low latitude Area

      Cost

      Cost-effective

      30-80% energy-saving rate

      It takes 6-10 months to recover the cost.

      The higher the power capacity is, the higher energy-saving rate you get.

      Low

       

       

               

       

       Induct

       

       

       

      Induction Heater Photos:

       

       

       

       DragonPower Induction Heaters VS Others:

       

       

      Packaging and Shipping of Induction Heaters:

      Packaging: induction heater in plywood case outside if needed.

      Shipment: 1.small quantity by DHL, FEDEX   2.Bulk goods by Sea Freight.  3. Arranged to your order

       

       

       

       

      Our Service

       

      Induction Heater Order Guide

       

      Please specify the following when ordering.

      1.     The inner diameter (mm) and length (mm) of heaters

      2.     Thickness of heaters

      3.     Terminal length (max & min) and the distance of terminal length

      4.     The diameter, length of cooling tubes and the distance between them.

      5.     Voltage and power density

      6.     Gap of two pieces if applicable

      7.     Wiring type and position

      8.     Whether need air blowers

      9.     Content of the stamping if needed

      10.   Order quantity

      11.   Delivery date

      ** It¡¯s better to provide us with the drawings/pictures

       

       

      Certificates

       
        Copyright © 2002 DragonPower Electric Co., Ltd  
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